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Saudi Heavy Scrap Pre-Processing Speeds Up: Gantry Shears Become a Go-To Upgrade for Demolition & Structural Scrap

Saudi Heavy Scrap Pre-Processing Speeds Up: Gantry Shears Become a Go-To Upgrade for Demolition & Structural Scrap

2026-01-22

Three On-Site Pain Points Keep Squeezing Saudi Yard Margins:

In Saudi Arabia, heavy scrap often comes from construction demolition, steel structure projects, and industrial refurbishment—think large-section beams, bundled rebar, thick plate offcuts, and mixed structural parts. Many recycling yards face the same recurring challenges:

  • Bulky, irregular heavy scrap quickly clogs stockyards, increasing grapple time and internal re-handling.

  • Torch cutting and manual work can’t keep a stable rhythm, while safety, fumes, and compliance pressure rise.

  • Inconsistent delivery sizes create friction with downstream steelmakers, triggering rework, slower charging, or price deductions.
    As a result, more yards are prioritizing centralized heavy scrap shearing + standardized output as a direct lever for throughput and cost control.

Processing Direction Is Clear: Centralized Shearing Replaces Scattered Torch Cutting:

To address “hard-to-process” heavy scrap, many Saudi operators are shifting from decentralized torch stations to centralized hydraulic shearing. A dedicated shear bay lets yards cut long and heavy pieces into transportable, stackable, furnace-friendly sizes with a more predictable cadence. Operationally, the value usually shows up in three places: more stable rhythm, lower labor intensity, and a cleaner yard flow built around standard sizes.

Recommended Selection Reference: Q43-6300L Gantry-Type Heavy Scrap Hydraulic Shear:

For Saudi demolition scrap, structural steel, and mixed heavy scrap, the Q43-6300L hydraulic scrap shear follows a “heavy-duty gantry shear” approach: a long feeding chamber, wide shearing width, and a workflow designed for continuous loading by grapple/crane. It also adopts PLC automatic control with a remote controller, helping operators keep a safer distance and maintain steadier operation in dusty, noisy, and visually constrained sites.

Specification Table (Strictly Based on Your Q43-6300L Parameters):

Item Specification
Model Q43-6300L Hydraulic Scrap Shear
Feeding Chamber Size (L×W×H) 7000 × 1780 × 900 mm
Shearing Width 1800 mm
Max Cutting Capacity (Blade Mid-Position) Round bar φ125 mm; Square bar 120×120 mm; Q235 plate 60×1700 mm
Cutting Opening (Lowest / Highest) 680 / 965 mm
Cut Length / Feeding Height 600 / 930 mm
Cutting Frequency (No-Load / Theoretical) 2–3 times/min
Shearing Angle
Max System Working Pressure 20.0 MPa (max 25.0 MPa)
Hydraulic Oil Tank Effective Capacity > 5000 L
Control Mode PLC automatic control + remote controller
Shearing Cylinder YG400/280-990; stroke 990 mm; nominal force 3140 kN×2; qty 2
Hold-Down Cylinder YG200/140-1000; stroke 1000 mm; nominal force 848 kN×2; qty 2
Side Push Cylinder YG200/160-7000; stroke 7000 mm; nominal force 950 kN; qty 2
Motors Y250M-4; 55 kW; 1480 rpm; qty 4
Hydraulic Pumps A4V250; nominal pressure 31.5 MPa; displacement 250 ml/r; qty 4
Forced Cooling (Air-Conditioning Type) YFCD-52P; 15.6 kW; 380V/50Hz; qty 1
Overall Dimensions Approx. 17000 × 7000 × 4600 mm
Machine Weight Approx. 65 ton
Note Parameters can be adjusted per user requirements and production conditions; forced cooling cost is slightly higher than water cooling

Layout Recommendation: Put the Shear Bay at the Yard “Choke Point”:

A practical layout is to place the gantry shear between the heavy-scrap receiving zone and the finished stockpile area. Trucks unload heavy scrap, a grapple feeds the chamber directly, and sheared output is stacked to a consistent length logic (e.g., ~600 mm class) before loading. This reduces repeated internal handling of long pieces, prevents lane blockage, and makes it easier to standardize output sizes.

Customer Feedback: First You Fix Yard Order—Then You Lift Shipping Efficiency:

During trial operation, feedback commonly centers on three improvements:

  1. More continuous shearing: the long feeding chamber suits continuous grapple feeding, reducing frequent stops for repositioning.

  2. More consistent output: standardized lengths stack better, load tighter, and reduce downstream negotiation and rework.

  3. Better fit for high-temperature operation: with forced cooling, yards find it easier to keep a stable rhythm and reduce unplanned slowdowns caused by heat buildup.

Trend Outlook: Saudi Heavy Scrap Is Shifting from Torch Labor to Centralized Mechanical Shearing:

Overall, heavy scrap processing in Saudi Arabia is moving from “can we process it?” to “can we process it stably, produce standard sizes, and keep the yard flowing?” Gantry-type heavy scrap shears help yards build a controllable heavy-scrap workflow: less dependence on manual torch work, cleaner yard organization, and more consistent deliveries—especially during peak inflow periods.

Latest company case about
Solutions Details
Created with Pixso. Home Created with Pixso. Solutions Created with Pixso.

Saudi Heavy Scrap Pre-Processing Speeds Up: Gantry Shears Become a Go-To Upgrade for Demolition & Structural Scrap

Saudi Heavy Scrap Pre-Processing Speeds Up: Gantry Shears Become a Go-To Upgrade for Demolition & Structural Scrap

Three On-Site Pain Points Keep Squeezing Saudi Yard Margins:

In Saudi Arabia, heavy scrap often comes from construction demolition, steel structure projects, and industrial refurbishment—think large-section beams, bundled rebar, thick plate offcuts, and mixed structural parts. Many recycling yards face the same recurring challenges:

  • Bulky, irregular heavy scrap quickly clogs stockyards, increasing grapple time and internal re-handling.

  • Torch cutting and manual work can’t keep a stable rhythm, while safety, fumes, and compliance pressure rise.

  • Inconsistent delivery sizes create friction with downstream steelmakers, triggering rework, slower charging, or price deductions.
    As a result, more yards are prioritizing centralized heavy scrap shearing + standardized output as a direct lever for throughput and cost control.

Processing Direction Is Clear: Centralized Shearing Replaces Scattered Torch Cutting:

To address “hard-to-process” heavy scrap, many Saudi operators are shifting from decentralized torch stations to centralized hydraulic shearing. A dedicated shear bay lets yards cut long and heavy pieces into transportable, stackable, furnace-friendly sizes with a more predictable cadence. Operationally, the value usually shows up in three places: more stable rhythm, lower labor intensity, and a cleaner yard flow built around standard sizes.

Recommended Selection Reference: Q43-6300L Gantry-Type Heavy Scrap Hydraulic Shear:

For Saudi demolition scrap, structural steel, and mixed heavy scrap, the Q43-6300L hydraulic scrap shear follows a “heavy-duty gantry shear” approach: a long feeding chamber, wide shearing width, and a workflow designed for continuous loading by grapple/crane. It also adopts PLC automatic control with a remote controller, helping operators keep a safer distance and maintain steadier operation in dusty, noisy, and visually constrained sites.

Specification Table (Strictly Based on Your Q43-6300L Parameters):

Item Specification
Model Q43-6300L Hydraulic Scrap Shear
Feeding Chamber Size (L×W×H) 7000 × 1780 × 900 mm
Shearing Width 1800 mm
Max Cutting Capacity (Blade Mid-Position) Round bar φ125 mm; Square bar 120×120 mm; Q235 plate 60×1700 mm
Cutting Opening (Lowest / Highest) 680 / 965 mm
Cut Length / Feeding Height 600 / 930 mm
Cutting Frequency (No-Load / Theoretical) 2–3 times/min
Shearing Angle
Max System Working Pressure 20.0 MPa (max 25.0 MPa)
Hydraulic Oil Tank Effective Capacity > 5000 L
Control Mode PLC automatic control + remote controller
Shearing Cylinder YG400/280-990; stroke 990 mm; nominal force 3140 kN×2; qty 2
Hold-Down Cylinder YG200/140-1000; stroke 1000 mm; nominal force 848 kN×2; qty 2
Side Push Cylinder YG200/160-7000; stroke 7000 mm; nominal force 950 kN; qty 2
Motors Y250M-4; 55 kW; 1480 rpm; qty 4
Hydraulic Pumps A4V250; nominal pressure 31.5 MPa; displacement 250 ml/r; qty 4
Forced Cooling (Air-Conditioning Type) YFCD-52P; 15.6 kW; 380V/50Hz; qty 1
Overall Dimensions Approx. 17000 × 7000 × 4600 mm
Machine Weight Approx. 65 ton
Note Parameters can be adjusted per user requirements and production conditions; forced cooling cost is slightly higher than water cooling

Layout Recommendation: Put the Shear Bay at the Yard “Choke Point”:

A practical layout is to place the gantry shear between the heavy-scrap receiving zone and the finished stockpile area. Trucks unload heavy scrap, a grapple feeds the chamber directly, and sheared output is stacked to a consistent length logic (e.g., ~600 mm class) before loading. This reduces repeated internal handling of long pieces, prevents lane blockage, and makes it easier to standardize output sizes.

Customer Feedback: First You Fix Yard Order—Then You Lift Shipping Efficiency:

During trial operation, feedback commonly centers on three improvements:

  1. More continuous shearing: the long feeding chamber suits continuous grapple feeding, reducing frequent stops for repositioning.

  2. More consistent output: standardized lengths stack better, load tighter, and reduce downstream negotiation and rework.

  3. Better fit for high-temperature operation: with forced cooling, yards find it easier to keep a stable rhythm and reduce unplanned slowdowns caused by heat buildup.

Trend Outlook: Saudi Heavy Scrap Is Shifting from Torch Labor to Centralized Mechanical Shearing:

Overall, heavy scrap processing in Saudi Arabia is moving from “can we process it?” to “can we process it stably, produce standard sizes, and keep the yard flowing?” Gantry-type heavy scrap shears help yards build a controllable heavy-scrap workflow: less dependence on manual torch work, cleaner yard organization, and more consistent deliveries—especially during peak inflow periods.