Y83/T-160W Diesel-Powered Scrap Metal Baler with 160-Ton Pressing Force

1. Product Description

The Y83/T-160W Diesel-Powered Scrap Metal Baler is designed for compacting loose scrap steel into dense, manageable bales for storage, transportation, and recycling. Equipped with an 86 kW diesel engine, this hydraulic metal baler provides an independent power source for scrap processing operations where a conventional electrical supply may be unavailable or inconvenient.

With a main cylinder pressing force of 1,569 kN (approximately 160 tons), a 1,600 × 1,000 × 520 mm press chamber, and PLC automatic control, the machine is configured to process scrap steel into bales measuring approximately 300–700 × 400 × 400 mm.

The hydraulic system uses a side-cylinder arrangement for compression and a side-push-out mechanism for bale discharge. The machine operates without a cover door and is equipped with an air-cooled hydraulic oil cooling system driven by a hydraulic motor.

The Y83/T-160W is suitable for scrap yards, metal recycling facilities, and industrial sites that need a diesel-powered hydraulic baling solution for handling loose scrap steel.

Key Features

1. Diesel-Powered Operation: An 86 kW Cum-mins diesel engine supplies power to the hydraulic system, making the machine suitable for sites where access to a conventional electrical supply is limited.

2. 160-Ton Main Pressing Force: The main hydraulic cylinder delivers a rated pressing force of 1,569 kN for compacting loose scrap steel.

3. PLC Automatic Control: The machine uses a programmable logic controller for automatic operation, helping simplify routine baling procedures.

4. Side-Push-Out Bale Discharge: The hydraulic system pushes finished bales out from the side of the press chamber.

5. Practical Bale Dimensions: The specified bale length ranges from 300 to 700 mm, with a cross-section of 400 × 400 mm.

6. Air-Cooled Hydraulic Oil Cooling: An air cooler supports hydraulic oil temperature management during machine operation.

7. Compact Hydraulic Pressing Configuration: The 1,600 × 1,000 × 520 mm press chamber accommodates loose scrap steel before compression.

2. Working Principle

The Y83/T-160W uses hydraulic pressure to compress loose scrap steel into compact bales. The diesel engine drives the hydraulic pump, which supplies pressurized hydraulic oil to the machine's cylinders.

The operating process consists of the following stages:

1. Scrap Loading: Loose scrap steel is loaded into the press chamber using suitable material-handling equipment.

2. Chamber Compression: The hydraulic cylinders apply pressure to compress the scrap material within the chamber.

3. Bale Formation: The material is compressed into the specified bale cross-section, with the finished length depending on the material and operating conditions.

4. Automatic Operation: The PLC control system manages the machine's programmed operating sequence.

5. Side-Push-Out Discharge: After the compression process, the finished bale is pushed out from the side of the machine.

6. Next Operating Cycle: The chamber is prepared for the next batch of scrap material.

Important operating note: The specified single-cycle time is less than 90 seconds, excluding scrap loading time. Actual production output depends on material characteristics, loading efficiency, feeding arrangements, and operating conditions.

3. Technical Specifications

The following specifications are based on the supplied Y83/T-160W equipment data.

Technical clarification: The cylinder forces, hydraulic system pressure, and hydraulic pump pressure rating are reproduced from the supplied equipment specification. The hydraulic pump pressure rating should not be interpreted as the machine's normal operating pressure. Final technical documentation should confirm the applicable operating pressure and safety settings.

4. Why Choose a Diesel-Powered Scrap Metal Baler?

A diesel-powered hydraulic baler can be a practical option for scrap processing operations where electrical infrastructure is limited or where an independent power source is preferred.

4.1 Independent Power Supply

The Y83/T-160W is equipped with a Cum-mins 5BTA3.9-G2 diesel engine rated at 86 kW. This configuration allows the hydraulic system to operate without relying on a fixed external electrical supply for its main drive.

4.2 Suitable for Scrap Yard Operations

The machine is designed to compact loose scrap steel into bales that are easier to handle, store, and transport. Its suitability for a particular yard depends on the available loading equipment, material characteristics, and required daily processing volume.

4.3 Defined Bale Dimensions

The specified bale cross-section is 400 × 400 mm, with an adjustable length range of 300–700 mm. These dimensions provide a reference for evaluating downstream handling and transportation requirements.

4.4 Automated Operating Sequence

PLC automatic control manages the machine's operating sequence. The actual degree of automation depends on the final control configuration and the loading and discharge arrangements at the installation site.

4.5 Hydraulic Oil Cooling

The air-cooled hydraulic oil cooling system supports heat dissipation during operation. Actual cooling requirements depend on ambient temperature, operating duration, hydraulic load, and maintenance conditions.

5. Applications

The Y83/T-160W diesel-powered metal baler is intended for scrap steel compaction and may be considered for the following applications.

1. Scrap Metal Recycling Yards: Compacting collected steel scrap before storage or transportation.

2. Small and Medium-Sized Scrap Processing Operations: Processing loose scrap steel into manageable bales for subsequent handling.

3. Industrial Metal Waste Collection: Compacting suitable steel offcuts and metal waste generated during manufacturing.

4. Remote Scrap Processing Sites: Providing hydraulic baling capability at locations where a suitable external electrical supply is unavailable.

5. Mobile Material-Handling Operations: Supporting scrap processing layouts that require an independent diesel power source. Site mobility and relocation requirements must be evaluated separately because the supplied specification does not identify the machine as a mobile unit.

Applicable Materials

The supplied specification identifies scrap steel as the reference material for bale density and bale weight.

Other materials, including aluminum scrap, light-gauge metal, and mixed non-ferrous scrap, should be evaluated separately before processing. Their compressibility, bale density, and operating requirements may differ from those of scrap steel.

6. How to Evaluate Whether the Y83/T-160W Is Suitable for Your Operation

Selecting a scrap metal baler requires more than comparing the nominal pressing force. Buyers should evaluate the material, required output, available space, and power arrangements.

6.1 Scrap Material and Dimensions

1. Identify the primary material to be processed, such as light steel scrap, sheet metal offcuts, or other suitable steel waste.

2. Determine the maximum dimensions of the incoming scrap and whether cutting or pre-processing is necessary.

3. Confirm that the material can be loaded safely and efficiently into the 1,600 × 1,000 × 520 mm chamber.

6.2 Required Daily Processing Capacity

1. Estimate the quantity of scrap steel generated or collected per day.

2. Determine the available operating hours and the number of shifts.

3. Account for loading time, material handling, interruptions, and bale removal when estimating practical throughput.

4. Request a production assessment based on the actual scrap material rather than relying solely on the theoretical hydraulic cycle time.

6.3 Bale Weight and Transportation

1. The specified bale weight for scrap steel is 80–180 kg.

2. Confirm whether the resulting bale weight is appropriate for your forklifts, loaders, conveyors, or other handling equipment.

3. Check the transportation arrangements and the loading method used for finished bales.

6.4 Site and Power Requirements

1. Verify the installation footprint, including the main body dimensions of 4,400 × 3,200 × 2,400 mm and hydraulic station dimensions of 2,000 × 1,500 × 1,250 mm.

2. Allow additional space for scrap loading, bale discharge, maintenance, and safe operator access.

3. Assess ventilation and exhaust arrangements for the diesel engine.

4. Confirm the fuel supply, hydraulic oil requirements, and maintenance provisions before installation.

7. Installation and Operating Considerations

Proper site preparation and operation are important for safe and consistent scrap baling.

1. Foundation and Installation: Confirm the foundation design and load-bearing requirements according to the machine's final drawings and installation instructions.

2. Diesel Engine Maintenance: Follow the engine manufacturer's requirements for fuel, lubricants, filters, cooling, and routine servicing.

3. Hydraulic System Inspection: Regularly inspect hydraulic hoses, fittings, cylinders, pump connections, and oil condition.

4. Cooling System Maintenance: Keep the air cooler clean and inspect the hydraulic motor drive to maintain effective heat dissipation.

5. Material Loading: Use suitable loading equipment and avoid placing materials in a way that could interfere with the press mechanism.

6. Operating Safety: Keep personnel clear of the compression chamber and bale discharge area during operation. Operate the machine according to its approved safety procedures.

7. Routine Inspection: Check the PLC controls, hydraulic components, diesel engine, and discharge mechanism according to the maintenance schedule.

8. Frequently Asked Questions

Q1. What is the pressing force of the Y83/T-160W scrap metal baler?

The main cylinder has a specified pressing force of 1,569 kN, equivalent to approximately 160 metric tons. The machine also has two side cylinders, each with a specified force of 800 kN.

Q2. Why does this metal baler use a diesel engine?

The diesel engine provides an independent power source for the hydraulic system. This can be useful at scrap yards and industrial sites where a conventional external electrical supply is unavailable or unsuitable.

Q3. What is the model and power rating of the diesel engine?

The machine is equipped with a cum-mins 5BTA3.9-G2 diesel engine rated at 86 kW and 1,500 r/min.

Q4. What are the bale dimensions?

The specified bale dimensions are (300–700) × 400 × 400 mm (L × W × H). The actual finished bale dimensions depend on the operating configuration and material characteristics.

Q5. What is the bale weight?

The specified bale weight for scrap steel is 80–180 kg. The actual weight depends on the material, bale dimensions, and compression conditions.

Q6. How long does one baling cycle take?

The specified single-cycle time is less than 90 seconds, excluding scrap loading time. Actual production capacity will depend on material feeding, handling efficiency, and operating conditions.

Q7. How are finished bales discharged?

The machine uses a hydraulic side-push-out discharge mechanism controlled through its PLC automatic operating system.

Q8. Can the Y83/T-160W process aluminum scrap?

The supplied specifications use scrap steel as the reference material. Aluminum scrap may require a separate technical assessment because material density, compressibility, and finished bale weight can differ significantly.

Q9. How much space is required for installation?

The specified main body dimensions are 4,400 × 3,200 × 2,400 mm, and the hydraulic station dimensions are 2,000 × 1,500 × 1,250 mm. Additional space is required for loading, discharge, maintenance, and safe operation.

9. Request a Quotation for the Y83/T-160W

Choosing the right diesel-powered scrap metal baler depends on your scrap material, daily processing target, site conditions, and preferred bale dimensions.

To receive a suitable technical proposal and quotation, please provide the following information:

1. Scrap Material: Describe the steel scrap or other metal waste you intend to process.

2. Daily Processing Requirement: Specify the estimated quantity of scrap to be processed per day or per shift.

3. Incoming Scrap Dimensions: Provide photographs and approximate dimensions of the material before baling.

4. Target Bale Requirements: Indicate your preferred bale dimensions and handling requirements.

5. Site Conditions: Confirm whether the machine will operate at a fixed scrap yard, industrial facility, or remote processing site.

6. Installation Location: Provide the destination country and port or delivery location for freight and installation planning.

Contact our technical team to discuss your scrap processing requirements and request a quotation for the Y83/T-160W diesel-powered scrap metal baler.